Outfitting for the Ortho Boom

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Sound planning helps overcome equipment, design and staffing challenges brought on by outpatient total joints ORs.


Many total joint replacements are rapidly becoming outpatient procedures, fueled by demands from insurance companies and the preferences of patients and surgeons. Whether it’s a new construction or a renovation and expansion of an existing surgery center, joint replacement surgery is an animal of its own among surgical specialties. The equipment that needs to be in ASCs that perform total joints, as well as how they’re laid out and how they’re staffed, is unique. Consider The Center for Advanced Ambulatory Surgery in Malta, N.Y., which opened in September 2021. The $19.1 million facility — a joint venture between The Bone & Joint Center, Albany Med Health Center and Saratoga Hospital — provides a glimpse into the future of orthopedic care.

Location, location, location

The surgeons at Capitol Region Orthopedics began performing total joints at Albany Medical Center and The Bone & Joint Center on an inpatient basis in 2017, and some of the procedures migrated to outpatient ORs shortly thereafter. The Bone & Joint Center had to expand from four to six ORs a few years ago as outpatient total joints continued to grow.

After realizing a larger facility would be needed, the partnership decided to break ground in Malta, which is about 45 minutes north of Albany and home to five of the 10 fastest-growing towns in New York. In order for the facility to have the patient volume it needed to operate at full capacity, it had to be built in the middle of that growth, said David Quinn, MD, an upper extremity surgeon at The Bone & Joint Center. The new surgery center is positioned to serve thousands of patients from the Mid-Hudson River Valley to Canada.

Next, the partnership decided to locate the surgery center less than 100 feet from an Albany Med Health “super urgent care center,” which is open 24/7/365 and staffed by emergency department physicians. “Ortho ASCs are soon going to be popping up everywhere and considered hot commodities like facilities that offered MRIs were thought of 10 years ago,” says Dr. Quinn. “With the relentless march toward more outpatient and minimally invasive care, we thought that placing ourselves 60 feet from a de facto ER would position us nicely to be on the ground floor of this movement.”

Surgical patients can get their imaging, lab tests and other pre-surgery services at the adjacent emergent care center. There is also a physical therapy facility on the medical campus, as well as a regional YMCA, so patients can undergo pre-procedure conditioning or post-procedure recovery at either site.

Thoughtful design

WORTH THE WAIT Wood floors and sliding doors add style and privacy to the facility’s recovery rooms.

The surgery center is 28,500 square feet and on the first floor of the new building. In all, there are eight pre-op bays, six surgical suites, eight PACU bays and six discharge rooms. The facility’s features were designed and built with intended purpose, beginning as soon as you walk through the front door. 

First impressions. The lobby has a wood floor and ceiling lights that make it look more like the entry to a high-end hotel than a medical facility. Lobbies like this are becoming the norm in ASC design, says Suraj S. Soudagar, MS, MBA, LEED AP, principal and project executive at IMEG, a healthcare engineering firm in Naperville, Ill., that was not involved with the Albany Med Health project.

Reimbursements are tied in part to patient satisfaction, so having an appealing and comfortable common area of a facility is a hospitality-based design feature that helps achieve that. “These designs also reduce the anxieties and fears in patients and that warmth gives them confidence in what’s about to happen during their surgical procedure,” says Mr. Soudagar. “A cozy and homey first impression in the lobby stays with patients as they transfer to the clinical areas of the facility.”

The front third of the center also includes the reception area, pre-op and PACU bays, and discharge rooms, which feature sliding glass walls for privacy, a stretcher, a lounge chair for a visitor and a TV.

High-tech suites. The middle section of the facility houses the sterile corridor, which includes the row of six ORs. The center is outfitted with a robotic-assisted knee surgery system, tables for hip replacements that allow for hyperextension and external rotation, which play a role in faster discharges, and advanced tools and devices for spine surgery. It cost more than $1M to outfit each ortho OR, says Dr. Quinn. Mr. Soudagar says it can cost about $300,000 per OR for instruments alone.

The ORs have doors at the front of the room that open to the sterile corridor and back doors that lead to the rear section of the facility, which is where the sterile processing and storage areas are located. “From a process and cleanliness standpoint, we really like it that way,” says Dr. Quinn. “The patient goes in and out at the front of the room, and the instruments always go through the back.”

The ORs are 24-by-24 feet, as opposed to the more standard 20-by-20 rooms. “The extra room isn’t crucial, but in terms of space, more is better,” says Dr. Quinn. “It’s also just cleaner overall, so you’re not pinched and trying to work your way around a sterile back table, equipment and other staff members.”

Imaging and lighting. Large monitors mounted on the walls in each suite display EHRs, anesthesia information, and other picture-archiving and communication systems. One of the rooms is outfitted with high-end lights and a camera system, which is important because the facility occasionally links to other locations for teaching and research purposes. “But in general, I’m not sure that investment makes sense for every room. I’m not sure the bang for the buck is there,” says Dr. Quinn. Regular surgical lights are about the only thing the facility opted to mount to the ceiling. Arthroscopy equipment, for example, which are often attached to a ceiling-mounted boom, are on carts instead. “Equipment on booms seems to end up in the way and not exactly where you want it,” says Dr. Quinn. “We keep mounted equipment to a minimum because most of it changes a lot, and it works better on carts anyway.”

Mr. Soudagar agrees with this design choice. “You don’t need bells and whistles in terms of lots of lights and booms,” he says. “Eliminating them and opting for a more focused, minimalist design will save you a lot of money.”

Dedicated storage. Dr. Quinn says it was important for the facility to dedicate lots of room for storage. In the middle section of the facility, just across the corridor outside of the back doors of the ORs, lies a large alcove that runs almost the entire length of the building. Tools, implants, fluid management devices and other gear is stored there. Having that dedicated space eliminates the need to store equipment in the corner of an OR, which could present possible tripping hazards for staff.

Room to reprocess. Sterile processing equipment needs to be larger for a facility performing total joints. At Dr. Quinn’s facility, for example, case carts the size of dishwashers are rolled into cleaner-sterilizers the size of refrigerators. “Adequate sterile processing equipment isn’t cheap, but it’s absolutely critical,” says Dr. Quinn. “You shouldn’t be afraid to dedicate space, money and staff to it.” One more tip: Dr. Quinn suggests keeping areas such as physician dictation rooms, locker rooms, break rooms and rest rooms close to each other. It’s inconvenient to have to walk the length of the facility to get from one common area to another. 

Places, people and processes

ROBOT READY Large ORs give surgeons at The Center for Advanced Ambulatory Surgery the room to have large ortho tables and a mobile surgical robotics system at their sides.

Dr. Quinn says the new facility was important to build because of the increased volume of total joints cases the Saratoga County area will see in future years. Designing it was difficult as they tried to hit the sweet spot of building a properly sized center that will run at full capacity. Picking the right layout and outfitting it with the correct equipment that will keep the center well-positioned for the next 25 years was equally tricky.

Dr. Quinn feels his team created a blueprint for the future of outpatient hip, knee and shoulder replacements and spine procedures for the region. Through it all, they never lost sight of the fact that the physical space is the least important part of the equation that leads to the kind of care they provide.

“We have a shiny new coin that cost a pretty penny and will be worth every cent,” says Dr. Quinn. “That said, people are more important than places. With the right team in place, amazing work can be done in a two-OR facility that appears to have suboptimal physical circumstances. Caring staff members — eager to learn, fun to work with and serious at the same time — combined with excellent processes will always make for a very successful surgery center.” OSM

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