Proven Strategies for Managing PPE

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Facilities are getting creative to maintain adequate levels of personal protective equipment despite nationwide shortages.


With critical shortages of personal protective equipment during the pandemic and a manufacturing industry that can't keep up with the staggering demand from healthcare organizations, leaders of outpatient surgical facilities are using nimble and unorthodox thinking to ensure their staffs have the gear they need to protect themselves and their patients.

  • Smart ordering strategies. The pandemic made "normal" purchasing practices all but obsolete. Some facilities ordered the same amount of PPE, regardless of case volume. "Looking back, one thing we did right was to continue ordering the same amount of PPE during the period when we were only performing cases that were deemed emergent," says Greg DeConciliis, PA-C, CASC, administrator at Boston Out-Patient Surgical Suites, Waltham, Mass. "That allowed us to build up a good supply for when we reopened."

The idea came from the facility's PPE vendor, an invaluable resource Mr. DeConciliis says facility leaders should lean on during the pandemic.

Keeping abreast of the trends in other countries and making critical purchasing decisions early on helped some facilities weather the storm.

"We realized well before the virus hit the U.S. that the supply chain would most likely be affected due to the virus shutting down areas of China —where the vast majority of our supplies were manufactured," says Dan Stannard, RN, CASC, administrator, at Red Hills Surgical Center, in Tallahassee, Fla. "We decided it would be worth the money to buy extra supplies in January and February — just in case. That put us way ahead of the game when the shortages hit."

Having proper PPE on hand is critical, but you don't want to go overboard and create a stockpile you'll never wind up never using. So what's the sweet spot for purchasing? "We currently have enough PPE to maintain a three- to five-week supply — but we're not stockpiling to have enough for six months or a year," says Robert S. Bray, Jr., MD, a board-certified neurological spine surgeon and the CEO and founder of DISC Sports & Spine Center in Newport Beach, Calif. "Stockpiling means other facilities won't have the PPE they need when they need it most."

Dr. Bray recommends making sure your main supply chain provides adequate levels of PPE, but also suggests having a couple back-up options available so you're not relying on a single vendor.

  • Secure storage and rationing. Facilities stretched PPE levels through the early months of the pandemic by limiting the amount of staff who had access to it — and rationing it as effectively as possible. "One of the most important things we did was put our PPE in a secure location that has limited access," says Cherokee Gonzalez, RN, BSN, director at Florida Medical Center in Tampa. "Some of the charge nurses are responsible for rationing it to the staff. One location has everything but the masks."

To manage mask supplies, Ms. Gonzalez took the secure location concept a step further. "They're kept in my office, which now doubles as a PPE distribution center," she says. "I'm surrounded by boxes that might cave in on me, but it's what we have to do."

Harsh as it may sound, locking your PPE away from staff is a strategy Mr. DeConciliis agrees with. "Pull your surplus out of your general storage area and lock it up so people don't use too much of it at once," he says.

  • Responsible reuse. Much has been said of the reuse of N95s during the pandemic, a strategy the CDC itself endorsed due to nationwide shortages. Of course, the agency's guidelines on the reuse of N95s are meant to be followed to the letter (osmag.net/QQHju2). Limited reuse is permitted when there is a known shortage of masks after conventional and contingency capacity strategies have been implemented, according to the CDC. The CDC says five N95 masks can be issued to individual staff members for reuse. Staff members can wear one mask per day and store it in a breathable paper bag with a minimum of five days between uses, according to the CDC, which recommends limiting the number of repeated donnings to no more than five per mask.

Helpful Resources

The National Institute for Occupational Safety and Health (NIOSH) created a PPE Tracker app that allows facilities to calculate their average PPE consumption rate and estimate how many days of inventory they have left based on their current supply levels (osmag.net/Z8cDHo). You can download the data and email PPE-level reports to staff. NIOSH also offers strategies to optimize supplies of gloves, eye protection, gowns, facemasks and N95 respirators (osmag.net/5HMCbd).

Employing the five-mask allotment per employee is how Mr. Stannard rationed his facility's supplies. "Staff members used one mask per day, which allowed each mask to have seven days between each use, a time period that our infection control consultant and infection control committee agreed was sufficient to allow any virus particles to dissipate," he says. Each mask was used five times before it was replaced, unless it was visibly soiled or misshapen, in which case it was immediately replaced.

  • Networking with vendors. Leadership at AUA Surgical Center in Amarillo, Texas, cites persistence as a key to maintaining a PPE surplus. In the early days of the pandemic, when supplies were at a premium, Micaela Gomez, CST, the facility's point person for securing masks, canvassed local businesses for help — and wound up getting masks from a local auto body shop and meat-cutting factory.

"There's a lot to be said for not taking 'no' for an answer," says Adam C. Johnson, BSN, RN, the center's administrator. "Micaela is so invested in managing PPE levels that she takes regular counts of our stock and turns that information in to me."

AUA currently has a surplus, which Mr. Johnson credits to having frontline clinical workers, rather than administrators, serving as point people for vendors. These relationships are authentic, he says, and when someone from the front line tells vendors that they truly need inventory, the vendors are more likely to work hard to deliver.

Proliance Eastside Surgery Center in Kirkland, Wash., relies on its outstanding working relationships with various vendors to maintain adequate levels of PPE. "The staff who work in our materials management department have built personal relationships with all the supply reps," says Carmen M. Wilson, RN, BSN, CIC, the center's director. "When the pandemic hit and we called in a favor, we weren't calling in a favor as a customer, we were calling it in as a friend."

Ms. Wilson also used some old-fashioned ingenuity to solve a bouffant hat supply problem. "At one point, our bouffant hats were on back order, so we bought disposable shower caps for patients to wear," she says. "It served a dual role: The patients had what they needed to wear, and it gave them something to smile about when they were in pre-op." OSM

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