Keeping Your OR Clean

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Five guidelines for controlling the environment to help prevent contamination and infections.


Your OR can be a great breeding ground and hiding place for infection, as these three cases show.

  • Investigators blamed the endophthalmitis that infected four cataract patients on a ventilation system that was turned off over the weekend, long enough for the fungus Acremonium kiliense to grow in the vents. When the ventilation system was brought up to normal operating parameters on Monday morning, the vents released Acremonium into the OR. As you might expect, each of the four infected patients was the first case of the week's first surgical day.
  • Six infections caused by Aspergillus spp. over 12 days at another facility was probably related to insulation in HVAC ductwork that had become damp.
  • Then there was the case of fungal contamination of saline breast implants. The saline used to fill the implants was stored just below a water-damaged area of the OR ceiling, creating a perfect environment for growing fungal organisms. In addition, the OR where the implant procedures were being done was in negative pressure, and when fungus is dry, its spores can become airborne, especially in a negative pressure room.

Getting environmental recommendations for your OR is easy. From the CDC to the AORN, any number of government agencies, professional societies and infection-control organizations has guidelines at the ready. But you're pretty much on your own when it comes to determining your OR's environment maintenance policies.

For example, how do you know how often to test the air changes per hour (ACH)? What about pressure differentials or filtration for the OR or other critical ventilation areas? And don't forget about the frequency of cleaning ductwork and filters, humidity controls and visitor and other non-clinical personnel restrictions. Hopefully, this rundown of the latest guidelines to consider when setting your OR maintenance policies will help guide you.

Are You Controlling Your OR's Environment?

Ask yourself these six questions to see if and where you need to improve.

  • Do I insist on and check to see that the OR suite is under positive pressure?
  • Is the air that is brought into the suite filtered, and are the filters and ductwork routinely inspected and cleaned?
  • Are only persons who are needed for the procedure allowed in the OR?
  • Is the OR humidity kept at the recommended levels?
  • Are recommended air exchanges followed?
  • How many times are the swinging doors opened and closed during a procedure, and for what reasons?

- Dan Mayworm

1. Maintain your HVAC system.
Surgical facilities need to have data that demonstrate that their ORs have proper and/or effective air conditioning, humidification, airflow direction and filtration. Have a plan for maintaining your HVAC system and documentation that your facility has followed that plan. It's up to you to develop data on your HVAC system for each environmental control. Get input from your infection control personnel.

The CDC's Healthcare Infection Control Practices Advisory Committee (HICPAC) guidelines for environmental infection control in healthcare facilities say, "properly engineered HVAC (heating, ventilation and air conditioning) systems require routine maintenance and monitoring in order to provide acceptable indoor air quality efficiently and to minimize conditions that favor the proliferation of healthcare-associated pathogens." State health department regulations vary by state.

2. Air should flow from clean to dirty.
The general rule in healthcare provider construction is to provide airflow that contributes to a healthy environment. More specifically, this means that air (as well as people and equipment) should always move from clean to dirty - and not the reverse.

Air-quality concerns include odor control, fumes, gases and dust; not just the transmission of airborne infectious agents. Decontamination areas, soiled holding and utility rooms and bathrooms should all be designed for air to flow into the room, not out. Air flowing into a room is simply another way of defining negative pressure; that is, the room air is negative with respect to the adjacent areas. This is accomplished by setting your HVAC system to pull more air out of the room than it introduces to the "dirty" room. The pressure is balanced by letting adjoining areas furnish makeup air. The fact that you weren't aware that bathrooms and utility rooms were negative with respect to the corridor or nearby rooms means that they were probably designed and functioning properly.

You want to ensure that your ORs are under positive pressure with respect to the hallway. A simple positive-/negative-pressure test is to place a thin piece of tissue near any door openings in the room and see which way it blows: If it blows toward you, the room on the other side of the door is under positive pressure; if it gets sucked to the door, the room is under negative pressure. There are more precise ways to verify that all pressure relationships are proper, but that's the job of your facilities management department. It should ensure it has data that at least the critical areas - those that affect patient care and disease transmission, such as the OR, special procedure rooms, sterile-supply preparation areas, and laboratories on the "clean" side and decontam, soiled storage and handling, waste collection areas and bathrooms on the "dirty" side - have proper air changes and directional flow by whatever schedule is required by the organization's own policy manual.

Recommended Reading

Russell Olmsted, MPH, CIC
Ann Arbor, Mich.

Here are several publications I suggest you or your infection control personnel have on hand to guide you in setting your policies.

' American Institute of Architects' Guidelines for Design and Construction of Hospital and Healthcare Facilities, 2001.

' AORN's 2003 Standards, Recommended Practices and Guidelines.

' CDC's Guideline for Prevention of Surgical Site infection, 1999, and the most recent Guidelines for Environmental Infection Control in Healthcare Facilities, 2003. Both are available at writeOutLink("www.cdc.gov/ncidod/hip/",1).

If your facility is under construction or renovation - or is about to be - infection control risk assessment is a way to think about how you can design optimally for all the disciplines involved in perioperative care. For more on designing in infection prevention see these two works:

' Bartley JM. Construction and Renovation. In: Association for Professionals in Infection Control and Epidemiology (APIC) Text for Infection Control & Epidemiology. Washington, DC:APIC, 2000.

' Bartley, JM. APIC State of the Art Report: Role of Infection Control in Construction. Am J Infect Control 2000;28: 156-169.

Mr. Olmsted ([email protected]) is an epidemiologist for St. Joseph Mercy Health System, a Trinity Health Member.

3. Monitor your ACH.
Air changes per hour (ACH) recommendations vary from four ACH in storerooms to 15 ACH in the ORs. The AORN recommends 15 per hour for the OR, three of which should be outdoor air - which is why it's important to consider the source of the incoming air. The duct providing your outside air should not recycle air from another exhaust system and should not be near bird or rodent nests.

Similarly, the air can be exhausted either into the main exhaust system or exhausted through a dedicated system to the outside, again making sure that the exhaust vent is at least 25 feet from any incoming air ducts. Generally speaking, air from any negative-pressure areas should be exhausted either to the outside or through a HEPA-filtered partial re-circulating system.

Monitor ACH regularly to prevent the buildup of dust in the vents and changes to the ambient environment; always do a check after any changes to the air handling system. Some very old systems need to be checked quarterly, but in a new building or with a new HVAC system, twice a year is reasonable.

4. Clean the ducts.
In the American Institute of Architects' (AIA) 2001 Guidelines for Design and Construction of Hospital and Health Care Facilities, paragraph 7.31.D10 reads: "Air handling duct systems shall be designed with accessibility for duct cleaning, and shall meet the requirements of NFPA 90A."

Cleaning of all incoming and outgoing OR ducts must be a part of scheduled preventive maintenance. Make this easy to accomplish through convenient locations of access points into the room and the filters, and with easy-to-remove-and-replace grills. Remember, the grills are only covers for the ends of the ducts - they are not filters - and they are great accumulation points for dust, which can then easily compromise the surgical area.

There is no specific standard regarding scheduling. AIA guidelines prohibit U.S. surgical centers from shutting down their HVAC systems for any reason other than required maintenance, filter changes and construction. You can protect patients and staff during preventive maintenance with intelligent scheduling.

Tips for Ensuring High Air Quality

Here is a summary of the CDC's salient recommendations regarding air quality in healthcare facilities and ORs.

Air-handling systems

  • At minimum, follow the AIA guidelines if there are no state or local rules regulating the design and construction of ventilation systems in new or renovated healthcare facilities.
  • Properly install and maintain HVAC filters to prevent air leakage and excess dust.
  • Implement a maintenance schedule for areas with special ventilation requirements, filtration and pressure differentials that takes into account the age and reliability of the system; document the parameters.
  • Engineer humidity controls in your HVAC system to incorporate a water-removal mechanism and so the system will completely absorb moisture.
  • Include steam humidifiers (not cool-mist humidifiers) to reduce the potential for microbes to proliferate.
  • Locate outdoor exhaust outlets more than 25 feet from air-intake systems, install outdoor air intakes at least six feet above ground or at least three feet above roof level, and locate contaminated areas' exhaust outlets above roof level.
  • Inspect filters periodically.
  • When changing filters, bag them immediately to prevent the dispersion of dust and fungal spores, seal the bag and discard the old filters as regular solid waste.
  • Remove birds' nests near air intakes.
  • Clean air-duct grills regularly and when patients are not in the room.
  • Clean ventilation ducts as part of routine HVAC maintenance.

Infection control and ventilation

  • Maintain positive-pressure ventilation in your OR, with respect to corridors and adjacent areas.
  • Filter all re-circulated and fresh air through filters that provide a minimum of 90 percent efficiency.
  • If you do not have horizontal laminar airflow, introduce air at the ceiling and exhaust air near the floor.
  • Do not use ultraviolet (UV) lights to prevent surgical site infections.
  • Keep OR doors closed except to let equipment, personnel and patients pass; limit entry to essential personnel.

- Dan Mayworm

5. Control temperature and humidity.
You can have installed computerized building management systems that measure and adjust temperatures, pressures and humidity to your design parameters. These are great because they have automatic record keeping and alarms to let you know when any of the parameters are exceeded. In addition, humidity readings are sensed in the return air ducts, and the humidifier is adjusted automatically.

The AORN recommends you maintain humidity between 30 percent and 60 percent with temperature between 68'F and 70'F. A 1991 study of a hospital's ventilation system found that, as a hospital's HVAC system was neglected - making any proper humidity and temperature maintenance nearly impossible - infections increased. When a new ventilation system was installed, the ORs once again met these guidelines, and infections returned to baseline rates.

If your facility doesn't have automatic monitoring of these basic recommendations, you'll need to provide daily manual monitoring of these critical measurements. Include this in your procedure manual.

Informed judgment
As you can see, for the most part, good environmental considerations are left up to you. To a large extent, meeting the recommendations depends your facility's age, the type of patients you see, the OR manager's and infection control practitioner's influence, your budget and management's perception of the need for such controls. But by taking these five factors into account, and considering the available recommendations and evidence that they work, you can write a policy that fits your facility.

Guidelines for Cleaning Between Cases

When cleaning between procedures, the most important areas are those that are horizontal or high-touch, because that's where microbes or visible contamination will fall.

"Cleaning between cases makes sense for the most part," says Judene Bartley, MS, MPH, CIC, the vice president of Epidemiology Consulting Services and a clinical consultant for the Premier Safety Institute. "But maybe when you're doing eye surgery, you don't need to do it between every case."

AORN recommends that you re-establish a safe, clean area by wet-mopping visibly soiled areas of the floor or the immediate area (a three- to four-foot radius around the surgical field) with a hospital-grade germicidal agent, and cleaning to remove microbial debris from other surfaces.

If, during a procedure, you have a spill, contain the contamination in the immediate area of the surgical field so you can remove it as quickly as possible after the procedure. There are specific disinfectants registered by the EPA and certain label claims required by OSHA for disinfecting blood spills. Be sure to follow all label recommendations.

Do more thorough cleaning on a scheduled or on an as-needed basis. For example, you might want to clean the OR periodically (usually weekly) to reduce overall dust and microbial debris; but unless walls are visibly soiled after a procedure, you probably don't need to clean or disinfect them between cases.

"Floors, walls, ceilings and lights are rarely implicated as a source of pathogens," says Ms. Bartley.

- Stephanie Wasek

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